Capabilities
Precision Foam Fabrication Services to Fit Every Need
Unparalleled Quality & Reliability
Keystone Foam has set the standard for quality and reliability in foam fabrication. Our team is dedicated to producing defect-free products and ensuring customer satisfaction across every project.
Die-Cutting
Our die-cutting service offers precise, high-speed cutting for custom foam shapes. Utilizing advanced die-cutting technology, we create complex, detailed designs tailored to your specific needs, perfect for applications requiring high accuracy and uniformity. This technique is ideal for producing custom inserts, gaskets, and other intricate foam components at scale.
CNC Profile Cutting
Keystone Foam’s CNC profile cutting capability provides unmatched precision for complex foam shapes and contours. With computer-guided machinery, we cut intricate designs with high accuracy, allowing for consistent, repeatable results. This service is ideal for projects requiring custom profiles in various foam densities, ensuring the highest quality standards
Convoluting
Our convoluting process creates foam with a specialized egg-crate texture, enhancing comfort, flexibility, and airflow. This technique is ideal for cushioning, mattress production, and soundproofing applications. By using advanced convoluting equipment, Keystone Foam produces uniform, high-quality foam products that meet diverse industry needs, from medical to industrial.
Heat Sealing
Heat sealing bonds foam layers together without the need for adhesives. This technique creates a strong, long-lasting hold, great for products that need extra durability. It’s a simple but effective way to combine foam pieces into a cohesive product for a variety of commercial and industrial needs.
Laminating
Our laminating service combines different foam types or adheres additional materials to foam surfaces, creating products with enhanced durability, insulation, and comfort. Utilizing precise lamination techniques, we produce high-performance solutions tailored to demanding applications in sectors such as automotive, medical, and packaging.
Vertical & Horizontal Cutting
Keystone Foam’s vertical and horizontal cutting capabilities provide efficient and versatile slicing for foam blocks and sheets. These techniques allow us to achieve consistent thicknesses and tailored dimensions, optimizing materials for various applications. Our cutting services are ideal for projects needing high-quality, consistent foam solutions with custom dimensions.
Regulatory Compliance
At Keystone Foam, we are committed to maintaining the highest standards of safety, quality, and performance in every product we deliver. Compliance with important industry regulations is critical to ensuring that our foam materials meet rigorous health, safety, and environmental requirements. Our team is dedicated to producing regulatory-compliant foam products that our clients can trust.
Cal 117
MVSS302
UL94-HFI
Mil Spec: A-A-59136
REACH, RoHS
