What industries does Keystone Foam serve?

Keystone Foam serves a variety of industries, including acoustical, bedding, medical, packaging, Mil-Spec, and upholstery markets.

What types of foam does Keystone Foam offer?

Keystone Foam offers over 50 types of foam, including polyurethane (PU), polyethylene (PE), viscoelastic, latex, and crosslink polyethylene (XLPE).

How does Keystone Foam ensure quality in the medical industry?

Keystone Foam provides customized solutions with regulatory compliance, using materials like PU and PE foams that are antimicrobial, flame-resistant, and hypoallergenic.

What packaging solutions does Keystone Foam provide?

Custom packaging solutions include PE and XLPE foams for impact resistance and PU foam for shock absorption, with options for anti-static and eco-friendly features.

What are the benefits of Keystone Foam’s bedding products?

Bedding foams offer firmness options, breathability, contouring abilities, and hypoallergenic properties to enhance sleep quality.

How does Keystone Foam support the upholstery industry?

Keystone Foam provides PU and visco foams that are flame-retardant and durable for furniture comfort and support.

What is foam kitting, and how does Keystone Foam implement it?

Foam kitting combines various foam types with packaging solutions like display boxes to provide tailored protection for multiple items.

What types of foam fabrication solutions does Keystone Foam offer?

Keystone Foam offers a wide range of foam fabrication solutions, including containment foams, surface protection foams, cushioning foams, block and brace foams, shipping container foams, flexible foams, thermal packaging foams, and engineered polyethylene foams.

What are containment foams used for?

Containment foams, made from polyethylene (PE) and polyurethane (PU), are designed to securely hold and protect items during storage and transport, offering excellent shock absorption and durability.

How do surface protection foams work?

Surface protection foams, such as PE, PU, and Expanded Polystyrene (EPS), prevent scratches, dents, and abrasions on delicate surfaces during manufacturing, shipping, or handling.

What are the benefits of cushioning foams?

Cushioning foams, including latex, PU, visco, and visco gel, provide comfort, support, and shock absorption for applications like furniture seating, mattress cores, and protective packaging.

What are block and brace foams used for?

Block and brace foams, made from materials like PE, crosslink, PU, EPE, and EPP, hold items securely in place during transport, preventing shifting or damage.

What applications are flexible foams suitable for?

Flexible foams, including PU, latex, PVC, EVA, and neoprene, are versatile and used in applications requiring both cushioning and flexibility, such as bedding, furniture, and protective gear.

How do thermal packaging foams work?

Thermal packaging foams, particularly PE and EPS, maintain temperature-sensitive products during shipping by providing excellent insulation and protection from shocks and impacts.

What are engineered polyethylene foams?

Engineered polyethylene foams are designed for specific performance features, such as low abrasion and anti-static properties, making them suitable for specialized packaging and transport applications.

What range of foam fabrication services does Keystone Foam offer?

Keystone Foam offers a comprehensive suite of foam fabrication services, including die-cutting, CNC profile cutting, convoluting, heat sealing, laminating, and vertical & horizontal cutting.

How does Keystone Foam ensure quality in their fabrication process?

Keystone Foam maintains a return rate of less than 0.05%, demonstrating their commitment to producing defect-free products and ensuring customer satisfaction across every project.

What is die-cutting, and what is it used for?

Die-cutting is a high-speed cutting service for creating precise, custom foam shapes. It’s ideal for producing custom inserts, gaskets, and other intricate foam components at scale.

How does CNC profile cutting benefit custom foam projects?

CNC profile cutting provides unmatched precision for complex foam shapes and contours, ensuring consistent, repeatable results for projects requiring custom profiles in various foam densities.

What is convoluting, and what are its applications?

Convoluting creates foam with an egg-crate texture, enhancing comfort, flexibility, and airflow. It’s ideal for cushioning, mattress production, and soundproofing applications.

What are the advantages of heat sealing in foam fabrication?

Heat sealing bonds foam layers together without adhesives, creating a strong, long-lasting hold. It’s great for products that need extra durability in various commercial and industrial applications.

How does laminating enhance foam products?

Laminating combines different foam types or adheres additional materials to foam surfaces, creating products with enhanced durability, insulation, and comfort for demanding applications in sectors like automotive, medical, and packaging.

What are the benefits of vertical and horizontal cutting?

Vertical and horizontal cutting provides efficient and versatile slicing for foam blocks and sheets, achieving consistent thicknesses and tailored dimensions. This is ideal for projects needing high-quality, consistent foam solutions with custom dimensions.

Can Keystone Foam handle complex custom foam fabrication projects?

Yes, Keystone Foam excels in custom foam fabrication, offering a full range of services to meet the most rigorous customer requirements, from straightforward cuts to complex custom foam fabrication.

How many types of foam does Keystone Foam offer?

Keystone Foam offers over 50 types of foam variations in-house to meet various industry needs.

What are the main categories of foam materials available at Keystone Foam?

The main categories include polyethylene (PE), polyurethane (PU), viscoelastic, crosslinked polyethylene (XLPE), expanded polystyrene (EPS), and specialty foams like latex and neoprene.

What is crosslinked polyethylene (XLPE) foam used for?

XLPE foam is used for packaging, insulation, sports pads, and medical applications due to its water resistance, thermal insulation, and shock absorption properties.

What are the benefits of ethylene-vinyl acetate (EVA) foam?

EVA foam offers excellent flexibility, impact absorption, and durability, making it suitable for footwear, sports equipment, and packaging.

How does expanded polypropylene (EPP) foam differ from other foams?

EPP foam is known for its remarkable durability, high energy absorption, and ability to withstand multiple impacts without deformation, making it ideal for automotive components and protective gear.

What are the unique properties of latex foam?

Latex foam is known for its elasticity, breathability, and excellent comfort. It’s highly durable, biodegradable, and resistant to mold and dust mites, making it popular for hypoallergenic applications.

What is pink anti-static foam used for?

Pink anti-static foam is designed to prevent electrostatic discharge and is primarily used in the electronics industry for packaging and transporting sensitive electronic components.

How does viscoelastic (memory) foam work?

Viscoelastic foam conforms to the shape of the body, providing support and comfort. It’s temperature-sensitive, allowing it to mold to body contours, making it suitable for medical and ergonomic applications.

What is the difference between viscoelastic foam and viscoelastic polyurethane gel?

Viscoelastic polyurethane gel combines memory foam properties with gel characteristics, offering enhanced pressure relief, support, and temperature regulation compared to traditional viscoelastic foam.

When was Keystone Foam established?

Keystone Foam has been crafting innovative foam solutions since 1983, with over four decades of expertise in the industry.

What markets does Keystone Foam serve?

Keystone Foam serves markets such as medical, packaging, bedding, upholstery, kitting

acoustical, mil-spec with custom-fabricated foam solutions.

What is the “Handshakes Matter™” philosophy?

The “Handshakes Matter™” philosophy symbolizes Keystone Foam’s dedication to building lasting partnerships through honest communication, exceptional service, and a hands-on approach to meeting customer needs.

What are Keystone Foam’s core values?

Keystone Foam’s core values include integrity, smart working, positive attitude, will to learn, and dependability.

What sets Keystone Foam apart from competitors?

Keystone Foam stands out due to its commitment to unmatched quality, customization capabilities, responsive service, low return rate, depth of technical expertise, and emphasis on collaborative problem-solving.

Who leads Keystone Foam?

Keystone Foam is led by CEO Dewitt Clark, who guides the company’s growth and ensures exceptional quality across all operations.

What is Keystone Foam’s approach to customer relationships?

Keystone Foam prides itself on working closely with clients to develop tailored solutions, fostering transparent communication and collaboration to build strong partnerships.

Where is Keystone Foam located?

Keystone Foam is strategically located in Derry, PA, serving the upper Mid-West and extending into New York, New Jersey, and beyond.

What areas does Keystone Foam serve?

Keystone Foam serves Illinois, Indiana, Michigan, Ohio, Pennsylvania, West Virginia, Wisconsin, New York, and New Jersey, with direct delivery using their own trucks.