Keystone Foam serves a variety of industries, including acoustical, bedding, medical, packaging, Mil-Spec, and upholstery markets.
Keystone Foam offers over 50 types of foam, including polyurethane (PU), polyethylene (PE), viscoelastic, latex, and crosslink polyethylene (XLPE).
Keystone Foam provides customized solutions with regulatory compliance, using materials like PU and PE foams that are antimicrobial, flame-resistant, and hypoallergenic.
Custom packaging solutions include PE and XLPE foams for impact resistance and PU foam for shock absorption, with options for anti-static and eco-friendly features.
Bedding foams offer firmness options, breathability, contouring abilities, and hypoallergenic properties to enhance sleep quality.
Keystone Foam provides PU and visco foams that are flame-retardant and durable for furniture comfort and support.
Foam kitting combines various foam types with packaging solutions like display boxes to provide tailored protection for multiple items.
Keystone Foam offers a wide range of foam fabrication solutions, including containment foams, surface protection foams, cushioning foams, block and brace foams, shipping container foams, flexible foams, thermal packaging foams, and engineered polyethylene foams.
Containment foams, made from polyethylene (PE) and polyurethane (PU), are designed to securely hold and protect items during storage and transport, offering excellent shock absorption and durability.
Surface protection foams, such as PE, PU, and Expanded Polystyrene (EPS), prevent scratches, dents, and abrasions on delicate surfaces during manufacturing, shipping, or handling.
Cushioning foams, including latex, PU, visco, and visco gel, provide comfort, support, and shock absorption for applications like furniture seating, mattress cores, and protective packaging.
Block and brace foams, made from materials like PE, crosslink, PU, EPE, and EPP, hold items securely in place during transport, preventing shifting or damage.
Flexible foams, including PU, latex, PVC, EVA, and neoprene, are versatile and used in applications requiring both cushioning and flexibility, such as bedding, furniture, and protective gear.
Thermal packaging foams, particularly PE and EPS, maintain temperature-sensitive products during shipping by providing excellent insulation and protection from shocks and impacts.
Engineered polyethylene foams are designed for specific performance features, such as low abrasion and anti-static properties, making them suitable for specialized packaging and transport applications.
Keystone Foam offers a comprehensive suite of foam fabrication services, including die-cutting, CNC profile cutting, convoluting, heat sealing, laminating, and vertical & horizontal cutting.
Keystone Foam maintains a return rate of less than 0.05%, demonstrating their commitment to producing defect-free products and ensuring customer satisfaction across every project.
Die-cutting is a high-speed cutting service for creating precise, custom foam shapes. It’s ideal for producing custom inserts, gaskets, and other intricate foam components at scale.
CNC profile cutting provides unmatched precision for complex foam shapes and contours, ensuring consistent, repeatable results for projects requiring custom profiles in various foam densities.
Convoluting creates foam with an egg-crate texture, enhancing comfort, flexibility, and airflow. It’s ideal for cushioning, mattress production, and soundproofing applications.
Heat sealing bonds foam layers together without adhesives, creating a strong, long-lasting hold. It’s great for products that need extra durability in various commercial and industrial applications.
Laminating combines different foam types or adheres additional materials to foam surfaces, creating products with enhanced durability, insulation, and comfort for demanding applications in sectors like automotive, medical, and packaging.
Vertical and horizontal cutting provides efficient and versatile slicing for foam blocks and sheets, achieving consistent thicknesses and tailored dimensions. This is ideal for projects needing high-quality, consistent foam solutions with custom dimensions.
Yes, Keystone Foam excels in custom foam fabrication, offering a full range of services to meet the most rigorous customer requirements, from straightforward cuts to complex custom foam fabrication.
Keystone Foam offers over 50 types of foam variations in-house to meet various industry needs.
The main categories include polyethylene (PE), polyurethane (PU), viscoelastic, crosslinked polyethylene (XLPE), expanded polystyrene (EPS), and specialty foams like latex and neoprene.
XLPE foam is used for packaging, insulation, sports pads, and medical applications due to its water resistance, thermal insulation, and shock absorption properties.
EVA foam offers excellent flexibility, impact absorption, and durability, making it suitable for footwear, sports equipment, and packaging.
EPP foam is known for its remarkable durability, high energy absorption, and ability to withstand multiple impacts without deformation, making it ideal for automotive components and protective gear.
Latex foam is known for its elasticity, breathability, and excellent comfort. It’s highly durable, biodegradable, and resistant to mold and dust mites, making it popular for hypoallergenic applications.
Pink anti-static foam is designed to prevent electrostatic discharge and is primarily used in the electronics industry for packaging and transporting sensitive electronic components.
Viscoelastic foam conforms to the shape of the body, providing support and comfort. It’s temperature-sensitive, allowing it to mold to body contours, making it suitable for medical and ergonomic applications.
Viscoelastic polyurethane gel combines memory foam properties with gel characteristics, offering enhanced pressure relief, support, and temperature regulation compared to traditional viscoelastic foam.
Keystone Foam has been crafting innovative foam solutions since 1983, with over four decades of expertise in the industry.
Keystone Foam serves markets such as medical, packaging, bedding, upholstery, kitting
acoustical, mil-spec with custom-fabricated foam solutions.
The “Handshakes Matter™” philosophy symbolizes Keystone Foam’s dedication to building lasting partnerships through honest communication, exceptional service, and a hands-on approach to meeting customer needs.
Keystone Foam’s core values include integrity, smart working, positive attitude, will to learn, and dependability.
Keystone Foam stands out due to its commitment to unmatched quality, customization capabilities, responsive service, low return rate, depth of technical expertise, and emphasis on collaborative problem-solving.
Keystone Foam is led by CEO Dewitt Clark, who guides the company’s growth and ensures exceptional quality across all operations.
Keystone Foam prides itself on working closely with clients to develop tailored solutions, fostering transparent communication and collaboration to build strong partnerships.
Keystone Foam is strategically located in Derry, PA, serving the upper Mid-West and extending into New York, New Jersey, and beyond.
Keystone Foam serves Illinois, Indiana, Michigan, Ohio, Pennsylvania, West Virginia, Wisconsin, New York, and New Jersey, with direct delivery using their own trucks.