Foam Fabrication
WHAT WE MAKE
Foam Fabrication Solutions
Containment Foams
Containment foams, primarily made from polyethylene (PE) and polyurethane (PU), are designed to securely hold and protect items during storage and transport. These foams offer excellent shock absorption and durability, providing tailored containment for a variety of products, from industrial parts to consumer goods. PE foams are resistant to moisture and chemicals, while PU foams provide a softer, more flexible option for protecting fragile or oddly shaped items. Their ability to be precisely fabricated ensures a snug fit around products, minimizing movement and potential damage.
Surface Protection Foams
Surface protection foams, such as PE, PU, and Expanded Polystyrene (EPS), are used to prevent scratches, dents, and abrasions on delicate surfaces during manufacturing, shipping, or handling. PE and PU foams offer versatile solutions, with varying densities that can be customized to protect surfaces of different sensitivities, from polished metals to glass. EPS is a lightweight, rigid foam ideal for covering large surfaces or for use as a protective buffer, offering a cost-effective solution for fragile items that need a high level of surface protection.
Cushioning Foams
Cushioning foams are designed to provide comfort, support, and shock absorption. Latex and PU foams are commonly used for their softness and flexibility in applications like furniture seating, mattress cores, and protective packaging for delicate items. Visco and Visco Gel foams, known for their slow recovery and body-conforming properties, offer pressure relief and are often used in orthopedic supports, bedding products, and custom packaging inserts where gentle, even support is crucial. These foams can be tailored for varying levels of firmness and cushioning based on the application’s specific comfort or protection needs.
Block & Brace Foams
Block and brace foams offer protection in shipping and industrial applications. These foams are engineered to hold items securely in place, preventing shifting or damage during transport. PE and Crosslink foams provide rigidity and strong impact resistance, while EPE and EPP offer flexibility and durability, maintaining their shape even after multiple impacts. This makes them ideal for blocking and bracing sensitive electronics, automotive parts, and other high-value products.
Flexible Foams
Flexible foams deliver versatility across a wide range of applications that require both cushioning and flexibility. PU and latex foams are often used in bedding, furniture, and protective gear for their comfort and support. PVC, EVA, and neoprene foams are known for their high flexibility and resilience, making them suitable for applications like sports padding, footwear, and even gaskets. These foams are easy to shape and fabricate, providing solutions that can adapt to various contours and shapes.
Thermal Packaging/EPS Foam
Thermal packaging foams, particularly PE and expanded polystyrene (EPS), are designed to maintain temperature-sensitive products during shipping. EPS foam, in particular, offers excellent insulation and is widely used for transporting perishables like food and pharmaceuticals. PE foam provides thermal resistance as well as protection from shocks and impacts, ensuring products remain safe and at the desired temperature throughout transport. Both foams are lightweight, reducing shipping costs while maintaining high performance.
Engineered Polyethylene Foams
Engineered polyethylene foams are designed for specific performance features, such as low abrasion and anti-static properties. Low abrasion PE foams are ideal for packaging sensitive items with delicate finishes, while pink anti-static PE foam is commonly used for electronic components, protecting them from electrostatic discharge. These engineered foams offer reliable protection while addressing specific requirements like chemical resistance, moisture control, and cushioning, making them suitable for specialized packaging and transport applications.
