Investing in Precision: Keystone Foam Continues to Expand Fabrication Capacity with Advanced Waterjet Technology

To meet the growing demand for custom foam products, Keystone Foam has expanded its manufacturing capabilities with the addition of the MAXIEM® 2030 JetMachining Center. This new equipment reflects the company’s commitment to faster service, higher precision, and more flexible production.

How the MAXIEM 2030 Improves Keystone Foam Production

Made in the USA, the MAXIEM 2030 is a powerful foam-cutting machine that utilizes high-pressure water combined with natural abrasive to cut a wide range of foam densities cleanly. With a 10′ x 6’7″ cutting envelope, it handles larger jobs with ease and delivers fine-detail cuts—down to a fraction of a millimeter. That means smooth edges, tight tolerances, and fewer finishing steps. It’s ideal for detailed, custom work and maintains high quality even at faster speeds.

Key Features & Benefits:

  • Precision cutting with accuracy down to ±0.003 inches
  • No heat or friction—protects foam from warping or damage
  • Supports cutting complex geometries up to 5-axises across a wide range of foam densities
  • Environmentally friendly—uses only water and natural garnet

Customer-Focused Performance

“This expansion isn’t just about increasing output,” says Dewitt Clark, CEO of Keystone Foam. “It’s about delivering more value to our customers with shorter lead times, tighter tolerances, and the flexibility to take on more complex custom foam fabrication projects.”

Sustainable Foam Fabrication Built for Scalable Growth

The MAXIEM 2030 also supports Keystone’s commitment to sustainability. The machine operates without oils or chemicals, produces no fumes, and uses less water compared to other machines. An optional feature enables it to cut foam underwater for a quieter, cleaner process and improved operator safety.

Adding the MAXIEM 2030 strengthens Keystone’s ability to deliver fast, precise, and dependable foam solutions. With increased capacity and flexibility, the company is well-equipped to handle larger orders and more complex jobs across various industries, including medical packaging, acoustic insulation, and protective case inserts—while maintaining the craftsmanship and turnaround their customers expect.

Have complex foam challenge?

Keystone Foam specializes in custom solutions for demanding applications. Contact the sales team to discuss your exact specifications and budget.