Custom Foam Fabrication Solutions in Cleveland, Ohio
Cleveland, Ohio, is a center of advanced manufacturing, healthcare innovation, and industrial design. From world-class institutions like Cleveland Clinic to major manufacturers in automotive, aerospace, and industrial equipment, the region drives product innovation across multiple sectors. Each relies on precision-engineered foam components for protection, comfort, and performance.
Keystone Foam partners with leading OEMs and distributors across Northeast Ohio to deliver engineered foam solutions that meet strict material, safety, and performance standards. Located within a 160 miles from Keystone’s Derry, Pennsylvania facility, our team provides rapid production turnaround, technical guidance, and scalable manufacturing—from prototype development to full-scale production runs.
Medical Devices & Equipment Manufacturing
Cleveland’s nationally recognized healthcare and medical manufacturing ecosystem—supported by leading distributors and OEMs—relies on precision-cut foams for product protection, patient positioning, and component assembly. Keystone Foam produces antimicrobial, closed-cell cross-linked PE and viscoelastic foams used by major suppliers to healthcare systems, ensuring consistency, cleanliness, and reliability in every part delivered.
Automotive & Industrial Packaging
Northeast Ohio’s industrial heritage continues to thrive through major automotive and heavy-equipment manufacturers. Keystone Foam supplies protective packaging components—corner blocks, crate liners, and multi-density PE assemblies—designed to safeguard parts and machinery in transit. Our precision water-jet and die-cutting capabilities produce high-density PE and XLPE components that reduce vibration, prevent abrasion, and meet just-in-time logistics requirements.
Advanced Foam Materials & Fabrication
Foam Material Type
- Polyurethane (PU) – Open and closed cell
- Polyethylene (PE) – Crosslinked and non-crosslinked
- EVA foam – Various densities
- Neoprene – Weather and chemical resistant
- Viscoelastic memory foam
Latex foam – Natural and synthetic - Expanded Polystyrene (EPS)
Precision Fabrication Services
- CNC contouring and cutting
- Die cutting and punching
- Water-jet cutting
- Heat sealing and welding
- Laminating and bonding
- Custom molding
- Precision profiling
Keystone Certifications:
AIB International Certified – 2025
Industry Material Compliance:
ISO 9001:2015
FDA CFR 21 177.1520 compliant materials
Mil-Spec testing and certification
UL 94-HFI flame-retardant standards
Safety Standards
- California Proposition 65 compliance
- Cal 117 fire-safety standards
- MVSS302 automotive standards
- OEKO-TEX certified materials available
Keystone Foam is located about 160 miles from Cleveland, offering convenient shipping and timely deliveries across Northeast Ohio.
We specialize in precision-cut PE, XLPE, and viscoelastic foams for medical equipment, industrial packaging, and other custom-engineered parts.
No. We work with medical equipment manufacturers and major distributors supplying hospitals and healthcare systems.
Yes. We offer materials that meet FDA CFR 21 177.1520 and ISO 9001:2015 standards, ensuring cleanliness and consistency for medical suppliers.
Yes. Our proximity to Northeast Ohio allows coordinated delivery schedules and recurring shipments for ongoing operations.