Custom Foam Fabrication Solutions in Columbus, Ohio
Columbus, Ohio, stands at the center of one of the Midwest’s most dynamic economies, driven by advanced manufacturing, logistics, healthcare, and defense technology. With major employers such as Battelle Memorial Institute, Cardinal Health, and Honda of America Manufacturing, Columbus combines industrial strength with research-driven innovation. These sectors depend on precision-engineered foam components for packaging, medical, and protective applications—where performance, consistency, and reliability matter most.
From our Pennsylvania headquarters, Keystone Foam supports manufacturers, distributors, and OEMs across Central Ohio with dependable supply and precision fabrication. Our advanced water-jet, die-cutting, and laminating capabilities allow us to engineer custom foam parts that meet strict material and dimensional standards. Located within a 220-mile service radius, Columbus customers benefit from quick turnaround, technical guidance, and flexible production capacity—from prototypes to high-volume runs.
Medical Devices & Equipment Manufacturing
Columbus hosts a growing network of medical and biotech manufacturers supported by regional distributors such as Cardinal Health. Keystone Foam provides these companies with precision-cut, antimicrobial, and washable foams used in patient positioning systems, surgical pads, braces, and medical packaging. Our cross-linked PE and viscoelastic foams deliver stability, comfort, and cleanliness—critical attributes for patient-care and medical device applications.
Protective Packaging & Industrial Equipment Shipping
With its strategic location along major interstates and logistics corridors, Columbus is a hub for industrial distribution and manufacturing. Keystone Foam fabricates high-density PE and XLPE protective packaging components—including corner protectors, crate liners, and multi-density foam assemblies—to safeguard machinery, electronics, and military equipment during transport. Our MAXIEM® 2030 water-jet technology ensures precise cuts and repeatability for large-scale production.
Advanced Foam Materials & Fabrication
Foam Material Type
- Polyurethane (PU) – Open and closed cell
- Polyethylene (PE) – Crosslinked and non-crosslinked
- EVA foam – Various densities
- Neoprene – Weather and chemical resistant
- Viscoelastic memory foam
Latex foam – Natural and synthetic - Expanded Polystyrene (EPS)
Precision Fabrication Services
- CNC contouring and cutting
- Die cutting and punching
- Water-jet cutting
- Heat sealing and welding
- Laminating and bonding
- Custom molding
- Precision profiling
Keystone Certifications:
AIB International Certified – 2025
Industry Material Compliance:
ISO 9001:2015
FDA CFR 21 177.1520 compliant materials
Mil-Spec testing and certification
UL 94-HFI flame-retardant standards
Safety Standards
- California Proposition 65 compliance
- Cal 117 fire-safety standards
- MVSS302 automotive standards
- OEKO-TEX certified materials available
Keystone Foam’s Derry, Pennsylvania facility is approximately 220 miles from Columbus, allowing dependable regional service and coordinated freight scheduling for importers and manufacturers across Central Ohio.
Yes. We supply foam parts and packaging components to industrial and medical manufacturers throughout Central Ohio, with reliable turnaround and delivery options.
High-density polyethylene (PE), cross-linked PE (XLPE), and viscoelastic foams are most often used for packaging and equipment protection in this region.
Absolutely. We handle everything from one-off prototypes to large production runs for medical and industrial equipment suppliers.
Primarily medical equipment, logistics packaging, and heavy industrial manufacturing.
