Custom Foam Fabrication Solutions in Greater Cincinnati
Anchored by its powerful manufacturing base and world-class logistics network, Greater Cincinnati continues to serve as a strategic hub for industrial, aerospace, and distribution companies. With employers such as GE Aerospace, DHL, and Procter & Gamble, the region combines engineering innovation with high-volume production. These industries rely on precision foam components for protection, insulation, vibration control, and custom packaging.
Keystone Foam provides advanced foam fabrication and engineering support to Cincinnati’s manufacturing and logistics sectors from our Pennsylvania facility within a 150-mile service radius. Using precision water-jet, CNC, and die-cutting equipment, our team delivers consistent, high-quality foam solutions designed for demanding aerospace, defense, and packaging applications.
Aerospace & Defense Manufacturing
Greater Cincinnati is home to major aerospace operations, from GE Aerospace to regional defense contractors. Keystone Foam supports these manufacturers with high-density polyurethane and viscoelastic foams engineered for vibration control, cabin paneling, and seating comfort systems. Our layered foam structures combine durability and precision fit, helping aerospace and defense manufacturers achieve long-life performance under rigorous conditions.
Protective Packaging & Kitting for Industrial Logistics
Cincinnati’s central location makes it one of the busiest logistics hubs in the U.S., serving manufacturing and fulfillment networks throughout the Midwest. Keystone Foam produces protective PE and XLPE packaging, crate liners, and multi-item kits designed to prevent in-transit damage for industrial, electronics, and aerospace components. Our multi-density laminating and water-jet capabilities ensure tight tolerances and repeatable quality for high-volume shipments.
Advanced Foam Materials & Fabrication
Foam Material Type
- Polyurethane (PU) – Open and closed cell
- Polyethylene (PE) – Crosslinked and non-crosslinked
- EVA foam – Various densities
- Neoprene – Weather and chemical resistant
- Viscoelastic memory foam
Latex foam – Natural and synthetic - Expanded Polystyrene (EPS)
Precision Fabrication Services
- CNC contouring and cutting
- Die cutting and punching
- Water-jet cutting
- Heat sealing and welding
- Laminating and bonding
- Custom molding
- Precision profiling
Keystone Certifications:
AIB International Certified – 2025
Industry Material Compliance:
ISO 9001:2015
FDA CFR 21 177.1520 compliant materials
Mil-Spec testing and certification
UL 94-HFI flame-retardant standards
Safety Standards
- California Proposition 65 compliance
- Cal 117 fire-safety standards
- MVSS302 automotive standards
- OEKO-TEX certified materials available
Our Derry, Pennsylvania facility is roughly 300 miles from Cincinnati, allowing reliable regional service via common carriers and coordinated shipments for aerospace and logistics clients who value precision foam fabrication over proximity.
Standard lead times are 2–4 weeks, with expedited 3–5 business-day service available for urgent projects.
Yes. We fabricate high-density polyurethane and visco foams for vibration control and mil-spec packaging used by aerospace and defense contractors.
We partner with distribution centers, 3PLs, and packaging companies to supply protective PE and XLPE foams for shipping sensitive equipment and components.
Yes. We design and fabricate foam inserts, trays, and kitted assemblies for organized, damage-free fulfillment.
