Custom Foam Fabrication Solutions in New York City, New York
New York City is a hub of design, manufacturing, and logistics activity—home to thousands of companies producing and distributing high-value products that require reliable protection, cushioning, and precision-fit materials. From electronics and industrial equipment to commercial interiors and architectural build-outs, foam plays a vital role in keeping goods protected and spaces functional.
Keystone Foam serves the Greater New York region from our Pennsylvania facility, providing engineered foam components that meet the area’s demanding production schedules and quality expectations. Our water-jet, die-cutting, and laminating technologies allow us to fabricate consistent, high-performance parts for OEMs, distributors, and contractors across the Tri-State region.
Protective Packaging for Industrial, Electronics & Transit-Sensitive Equipment
The New York metro area is one of the largest distribution and electronics markets in the U.S., where products must move securely and efficiently through dense logistics networks. Keystone Foam fabricates custom PE, XLPE, and multi-density laminated foams for protective crates, end caps, and equipment inserts. Our precision cutting and lamination processes ensure tight tolerances and durable construction—ideal for safeguarding electronics, instruments, and high-value industrial goods in transit or storage.
Commercial Interiors & Custom Foam Components
New York’s commercial and architectural sectors demand high-quality foam solutions for furniture, acoustic, and structural interior applications. Keystone Foam supports builders, millwork shops, and design contractors with PU, viscoelastic, and specialty foams for wall panels, seating, sound-absorbing structures, and protective form components. Our advanced contour cutting and bonding capabilities allow us to meet complex design specifications while maintaining material consistency and dimensional accuracy.
Advanced Foam Materials & Fabrication
Foam Material Type
- Polyurethane (PU) – Open and closed cell
- Polyethylene (PE) – Crosslinked and non-crosslinked
- EVA foam – Various densities
- Neoprene – Weather and chemical resistant
- Viscoelastic memory foam
Latex foam – Natural and synthetic - Expanded Polystyrene (EPS)
Precision Fabrication Services
- CNC contouring and cutting
- Die cutting and punching
- Water-jet cutting
- Heat sealing and welding
- Laminating and bonding
- Custom molding
- Precision profiling
Keystone Certifications:
AIB International Certified – 2025
Industry Material Compliance:
ISO 9001:2015
FDA CFR 21 177.1520 compliant materials
Mil-Spec testing and certification
UL 94-HFI flame-retardant standards
Safety Standards
- California Proposition 65 compliance
- Cal 117 fire-safety standards
- MVSS302 automotive standards
- OEKO-TEX certified materials available
Our Derry, Pennsylvania facility is about 330 miles from New York City, allowing reliable delivery service to the Tri-State area through our in-house trucking network.
We fabricate protective foam inserts, crate liners, and PE assemblies for electronics, instruments, and high-value commercial products.
Yes. We produce acoustic, structural, and cushioning foams for commercial interiors, offices, and retail environments.
Yes. Keystone Foam serves clients across all five boroughs, Long Island, and Northern New Jersey.
We primarily support the region’s industrial packaging, electronics, and commercial interiors sectors—providing precision-cut foam parts for protection, structure, and design.
