Custom Foam Fabrication Solutions in Pittsburgh, Pennsylvania
Located just an hour from our Derry, Pennsylvania headquarters, Pittsburgh is one of Keystone Foam’s most active and accessible markets. The region’s industrial base—spanning manufacturing, medical supply, and commercial furniture production—relies on precision foam fabrication for packaging, comfort, and protection.
Pittsburgh’s evolving economy includes advanced manufacturing, logistics, and healthcare distribution, supported by a growing network of OEMs and regional suppliers. Keystone Foam partners with these companies to engineer durable, high-performance foam components that meet demanding performance and production requirements.
Industrial & Protective Packaging
Pittsburgh’s industrial economy requires durable packaging solutions to safeguard equipment and components in manufacturing, energy, and logistics applications. Keystone Foam fabricates multi-density PE and XLPE packaging inserts, crate liners, and precision-cut end caps using advanced water-jet and die-cutting technology. Our materials deliver reliable impact absorption, vibration resistance, and long-term durability—perfect for industrial shipping and reusable packaging systems.
Medical Device & Equipment Manufacturing
Western Pennsylvania is home to medical device and diagnostic equipment suppliers serving hospitals and distributors nationwide. Keystone Foam provides antimicrobial cross-linked PE, viscoelastic, and neoprene foams for patient support, bracing, and protective packaging applications. We work directly with major distributors and OEMs—such as those serving Cardinal Health and Medline—to produce clean, consistent, and chemically resistant foam components.
Furniture & Upholstery Manufacturing
Pittsburgh’s contract furniture and upholstery market depends on flexible, high-comfort foam solutions for commercial, institutional, and hospitality environments. Keystone Foam produces polyurethane, viscoelastic, and rebond foams engineered for seat cushions, armrests, and back supports. Our CNC contouring and laminating systems ensure precise fit, consistent density, and repeatable results for high-volume production runs.
Advanced Foam Materials & Fabrication
Foam Material Type
- Polyurethane (PU) – Open and closed cell
- Polyethylene (PE) – Crosslinked and non-crosslinked
- EVA foam – Various densities
- Neoprene – Weather and chemical resistant
- Viscoelastic memory foam
Latex foam – Natural and synthetic - Expanded Polystyrene (EPS)
Precision Fabrication Services
- CNC contouring and cutting
- Die cutting and punching
- Water-jet cutting
- Heat sealing and welding
- Laminating and bonding
- Custom molding
- Precision profiling
Keystone Certifications:
AIB International Certified – 2025
Industry Material Compliance:
ISO 9001:2015
FDA CFR 21 177.1520 compliant materials
Mil-Spec testing and certification
UL 94-HFI flame-retardant standards
Safety Standards
- California Proposition 65 compliance
- Cal 117 fire-safety standards
- MVSS302 automotive standards
- OEKO-TEX certified materials available
Our Derry, Pennsylvania manufacturing facility is just 45 miles from Pittsburgh, providing same-day response and fast delivery for regional partners.
Our local proximity allows us to offer in-person technical consultations, rapid prototyping, and direct logistics coordination.
Yes. We fabricate high-density packaging foams as well as PU and visco foams for furniture and seating.
Yes. Our proximity to Pittsburgh allows in-person visits for technical consultation and product sampling.
Yes. Our advanced fabrication systems—including the MAXIEM® 2030 JetMachining Center—enable consistent, high-volume output for automotive and medical manufacturers.
Absolutely. Our engineering team helps Pittsburgh manufacturers choose the right foam density, cell structure, and fabrication process for each application.
